Automatic Bottle Unscrambler Machine

Product Description

N.K. Industries proudly stands as a leading manufacturer, supplier, and exporter of the Advanced Automatic Bottle Unscrambler Machine. Our state-of-the-art Automatic Linear Bottle Unscrambler Machine, CGMP Model NKHBU-100, is meticulously designed to sort and orient empty bottles into an upright vertical position, ensuring seamless integration into downstream packaging processes.

This high-performance machine is engineered with operational efficiency and safety in mind. It features a toughened glass safety cabinet mounted on a robust AISI 304 stainless steel frame, ensuring both durability and protection. The cabinet is equipped with door interlocks that prevent the machine from operating unless the doors are securely closed, enhancing operational safety. In addition, the machine includes a PLC-HMI system with an advanced 7-inch HMI display, enabling efficient control and real-time monitoring of all processes.

  • Salient Feature
  • Technical Specification
  • Add On Feature
  • Applicable Industries
  • Total CGMP Compliance: Designed To Meet The Strictest Current Good Manufacturing Practice (cGMP) Standards, Ensuring Optimal Operational Integrity.
  • Compact And Stable Design: The Compact Size And Stable Performance Make This Machine Ideal For Various Production Environments.
  • Stainless Steel Construction: Built With High-quality S.S. 304 Stainless Steel, The Outer Frame And All Contact Parts Ensure Superior Durability, Corrosion Resistance, And Hygiene.
  • Advanced PLC & HMI Control: Integrated With An Advanced PLC-based Control System And A 7-inch HMI, Allowing For Fully Synchronized Operations, Improving Accuracy And Reliability.
  • Automatic Sorting And Orientation: The Machine Efficiently Sorts And Positions Bottles In An Upright Vertical Orientation, Ready For The Next Phase Of Packaging.
  • User-Friendly Bulk Hopper: The Bulk Hopper Is Designed For Easy Loading Of Empty Bottles, Making The Operation Smooth And User-friendly.
  • Centrifugal Sorting Mechanism: Features A High-speed Sorting Disc That Efficiently Categorizes Bottles Based On Their Orientation.
  • Integrated Flap Assembly: A Built-in flap Assembly Ensures That Incorrectly Oriented Bottles Are Pushed Back For Re-sorting, Allowing Only Correctly Oriented Bottles To Pass Through.
  • Divider Assembly: Bottles In Horizontal Positions Are Expertly Guided Into The divider Assembly For Organized Processing.
  • Advanced Bottle Orientation System: Utilizes gripper Belts And A Hook Mechanism To Lift Bottles Into An Upright Position. Bottles That Require Horizontal Alignment Are Also Efficiently Handled.
  • Versatile Bottle Handling: Accommodates A Wide Variety Of Bottle Types, Including Those With Various Neck Exposures, Ensuring Smooth Transitions.
  • Bottle Straightening Guide: Equipped With A pivot Block That Ensures Precise Bottle Alignment For Vertical Orientation And Accurate Handling.
  • Efficient Discharge System: After Bottles Are Oriented Correctly, They Are Transferred To The Next Stage Of Production Through A Bottle Discharge Belt Assembly, Ensuring Continuous Workflow.
  • User-Friendly Operation: Designed For Ease Of Operation, This Machine Delivers Vibration-free Performance And Prevents Inverted Bottles From Passing Into Subsequent Machines.
  • High Efficiency: Capable Of Operating With Minimal Human Intervention, The Machine Ensures High Productivity Without The Need For Constant Supervision.
  • Simple Structure: Its Straightforward Design Enables Easy Cleaning And Maintenance, Reducing Downtime And Improving Operational Efficiency.
  • Wide Compatibility: Suitable For Handling Various Bottle Types, Including PET And HDPE Materials.
  • CE Certified Electrical Components: The Machine's Electrical Components Are CE Certified, Ensuring Compliance With International Safety And Quality Standards.

 

Machine Name

Automatic Linear Bottle Unscrambler Machine

Machine Operating Direction

Left To Right

Machine Speed

Up To 120 Bottle Per Minute Depending Upon The Size Of Cap And Bottle

Bottle Diameter

22 Mm To 80 Mm Max

Bottle Height

55 Mm To 150 Mm Max

bottle Elevator Belt Dimension
(L X W) Mm

2510 X 300

Centrifugal Sorting Device (Dia)

36 Inch

Size Of Left Side Belt Of Bottle Orientation Assembly
( L X W) Mm

1800 X 30

Right Side Belt Size Of Bottle Orientation Assembly
( L X W) Mm

1800 X 30

Left Side Belt Size Of Bottle Discharge Assembly

1500 X 30

Right Side Belt Size Of Bottle Discharge Assembly
( L X W) Mm

1500 X 30

Machine Overall Dimension
(L X W X H) Mm

2580 X 1180 X 1520

 

Utility Details:

 

Particular

Value

Power Consumption (KW)

2 KW

Electrical Connection

230 V, 1 Ph (3 Wire System) 50 Hz With Proper Earthing

Air Pressure Required

6 Bar

Air Requirement

30 LPH

 

  • Safety Cabinet: Available In Polycarbonate, Acrylic, Or Toughened Glass For Enhanced Safety And Protection.

The Automatic Bottle Unscrambler Machine By N.K. Industries Is Highly Versatile And Can Be Used Across A Variety Of Industries, Including:

  • Pharmaceuticals
  • Distilleries & Breweries
  • Cosmetics & Toiletries
  • Lube & Edible Oil
  • Pesticides
  • Food & Ancillaries
  • Confectionery

Why Choose N.K. Industries For Your Automatic Bottle Unscrambler Machine Needs?

N.K. Industries Is Committed To Delivering Top-notch Machinery Solutions That Meet The Highest Industry Standards. With Our Automatic Bottle Unscrambler Machine, You Are Guaranteed A Product That Combines Advanced Technology With Robust Construction, Ensuring Long-term Efficiency, Reliability, And Safety. Our Machine Is Designed To Optimize Your Production Processes By Reducing Manual Intervention And Ensuring Seamless Bottle Handling Across Various Industries.

By Choosing N.K. Industries, You Are Partnering With A Trusted Manufacturer, Supplier, And Exporter That Prioritizes quality, innovation, And customer Satisfaction.

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