Premier Automatic Double Head Injectable Dry Powder Filling Machine Manufacturer

Product Description

N.K. Industries: Premier Manufacturer of the Automatic Double Head Injectable Dry Powder Filling Machine

N.K. Industries, based in Ahmedabad, India, is a premier manufacturer, supplier, and exporter of the Automatic Double Head Injectable Dry Powder Filling Machine (Model NKPF-240). This state-of-the-art machine is specifically designed for the precise dosing of sterile powders into glass vials. Built with precision and quality in mind, this micro powder dosing machine operates at mechanical speeds of up to 240 vials per minute, making it an excellent choice for high-volume pharmaceutical production lines.

The powders are filled using a vacuum-pressure dosing system, ensuring accurate and reliable filling into each vial. Once the powder is dosed, the glass vials are sealed with rubber stoppers, maintaining the sterility and integrity of the product.

This machine is especially beneficial for pharmaceutical manufacturers who require efficient, high-speed powder filling while adhering to stringent cGMP (Current Good Manufacturing Practice) standards. Its ergonomic and compact design, combined with advanced safety features, ensures that the Automatic Double Head Injectable Dry Powder Filling Machine is a comprehensive solution for injectable powder filling needs.

Salient Feature
Technical Specification
Add On Feature
Applicable Industries

The Automatic Double Head Injectable Dry Powder Filling Machine from N.K. Industries Offers A Range Of Inbuilt Features Designed To Optimize Performance, Accuracy, And Ease Of Operation:

Compact Footprint With Integrated Modules: The Machine Integrates Key Modules, Such As Turntables, Filling, And Rubber Stoppering, Into A Single Compact Unit. This Reduces The Space Required On The Production Floor While Ensuring Smooth Operation Between Each Stage Of The Process.
cGMP Design: The Machine Complies With All CGMP Regulations, Ensuring It Meets The Strict Hygiene And Safety Requirements Of The Pharmaceutical Industry.
High-Precision Powder Dosing System: Utilizing A Vacuum-pressure Based System, This Machine Offers Highly Accurate Powder Dosing, Ensuring Consistent Filling For Every Vial.
Simple, Fast, And Repeatable Changeover: The Machine Is Designed For Quick Changeovers, Allowing Operators To Switch Between Different Container Sizes And Fill Volumes With Minimal Downtime. This Is Achieved By Simply Changing The Vial Separator Or Piston Size, Making The Machine Versatile For A Range Of Production Needs.
Positive Vial Transport System: The Vial Transport System Uses A Vial Separator To Guide Each Vial Through The Machine’s Various Modules, Such As Filling And Stoppering. This Ensures That Vials Remain Upright Throughout The Process, Preventing Spills Or Product Loss.
AISI 316L Grade Contact Parts: All Parts That Come Into Contact With Sterile Powders And Rubber Stoppers Are Made From AISI 316L Grade Stainless Steel, Ensuring They Meet Pharmaceutical-grade Hygiene Standards.
Multiple Dosing Options: The Machine Can Be Configured For Multiple Doses Of Sterile Powder, Making It Flexible For Various Product Types. Additionally, It Can Easily Switch Between Different Container Sizes And Fill Volumes By Adjusting The Piston Size Or Vial Separator.
No Vial – No Fill System: To Prevent Wastage Of Costly Sterile Powders, The Machine Includes A No Vial – No Fill System. This Feature Ensures That Powder Is Only Dispensed When A Vial Is Present, Reducing Product Loss And Improving Efficiency.
Unique Delrin Conveyor Belt: The Machine Features A Special Delrin Conveyor Belt That Prevents Vials From Sticking To The Conveyor, Ensuring Smooth And Uninterrupted Operation.
CE Certified Electronics: All Electronic Components In The Machine Are CE Certified, Ensuring They Meet International Safety And Performance Standards.
Independent Pneumatic Circuit: The Machine Operates With A Sovereign Pneumatic Circuit For Vacuum And Pressure Systems, Ensuring Stable And Consistent Operation.
Advanced Filtration System: The Machine Is Equipped With A 10-micron Vacuum Filter And A 2-micron Air Filter, Ensuring That Only Clean Air And Vacuum Pressure Are Used During Operation, Maintaining The Sterility Of The Filling Process.
Digital Vacuum And Pressure Switches: For Precise Monitoring And Control, The Machine Includes Digital Switches For Both Vacuum And Pressure, Ensuring That The Correct Settings Are Maintained Throughout The Filling Process.

Filling Speed	240 Vials/minute Based On 5-10ml Vial For Single Dosage (Depending Up On Size/types Of Vial & Powder Density)
Design	Left To Right
Dosage	50 Mg To 1.5 Grams. Single Dose (with Change Parts) 1.5 Grams To 6 Grams. Double, Triple And Four Doses. Fill Range Depending Upon Vial Mouth Diameter And Bulk Density Of Powder. Under Controlled Level Of Humidity (i.e. 25%)
Dosing Wheel	Two
Dosing Port / Wheel	8 Nos
Fill Accuracy	±2% Depending Upon Consistency And Uniformity Of Bulk Density Of Injectable Powder
Product Conveyor	50 Mm (2") Wide Delrin Conveyor
Powder Suction	Through Vacuum
Powder Delivered	Through Air/Nitrogen (Customer To Provide)
Stopper Delivered	Through Vibratory Bowl & Chute
Machine Dimension (L X W X H ) MM	2100 (L) X 1170 (W) X 1600 (H)

N.K. Industries Offers Several Optional Add-on Features That Can Further Enhance The Performance And Functionality Of The Automatic Double Head Injectable Dry Powder Filling Machine:

Safety Cabinet: The Machine Can Be Outfitted With A Safety Cabinet Made Of Toughened Glass, Polycarbonate, Or Acrylic. This Cabinet Provides An Additional Layer Of Safety For Operators While Maintaining Visibility Of The Machine's Operation.
Media Filling Attachment: An Optional Media Filling Attachment Is Available, Allowing The Machine To Be Adapted For Specific Filling Requirements.
Pre And Post Gassing Unit: This Feature Is Particularly Useful For Products That Require Gassing Before And After Filling. The Pre And Post-gassing Unit Ensures The Product’s Sterility Is Maintained.
PLC-HMI Interface With Interlock Management: The Machine Can Be Equipped With A Programmable Logic Controller (PLC) And Human-machine Interface (HMI) System For Advanced Control. This Interface Allows Operators To Easily Manage The Machine's Functions And Provides Full Interlock Management For Enhanced Safety And Efficiency.
Audit Trail Facility: An Audit Trail Feature Can Be Integrated Into The PLC-HMI System, Providing A Record Of All Machine Operations. This Is Essential For Industries That Require Full Traceability Of Production Processes, Ensuring Compliance With Regulatory Standards.

The Automatic Double Head Injectable Dry Powder Filling Machine is Specifically Designed For Industries That Require The Precise Dosing Of Sterile Powders. It Is Ideally Suited For:

Pharmaceuticals: The Machine Meets The Stringent Requirements Of The Pharmaceutical Industry, Providing Accurate And Reliable Filling For A Range Of Sterile Powders.
Injectables: The Machine Is Perfect For Manufacturers Of Injectable Products, Ensuring That Vials Are Filled And Sealed With The Highest Level Of Precision And Sterility.

Frequently Asked Questions (FAQ)

1. What Types Of Powders Can The Machine Handle?

The Automatic Double Head Injectable Dry Powder Filling Machine is Designed To Handle A Wide Range Of Sterile Powders, Including Pharmaceutical Powders, Antibiotics, And Other Injectable-grade Powders. Its Vacuum-pressure Dosing System Ensures Accurate And Consistent Filling For Even The Finest Powders.

2. How Does The No Vial – No Fill System Work?

The No Vial – No Fill System Is Equipped With A State-of-the-art Fiber Optic Sensor That Detects Whether A Vial Is Present. If No Vial Is Detected, The Machine Automatically Stops The Filling Process, Preventing Costly Powder Wastage And Ensuring That Only Vials Are Filled.

3. Can The Machine Be Used For Different Vial Sizes?

Yes, The Machine Is Designed For Easy And Fast Changeovers. By Simply Adjusting The Vial Separator And Piston Size, Operators Can Quickly Switch Between Different Vial Sizes And Powder Fill Volumes. This Flexibility Makes The Machine Suitable For A Wide Range Of Production Needs.

4. What Safety Features Are Included In The Machine?

The Machine Is Equipped With Multiple Safety Features, Including A No Vial – No Fill System, No Vial – No Rubber Stopper System, And Digital Vacuum And Pressure Switches. Additionally, The Machine Can Be Fitted With A Safety Cabinet Made Of Toughened Glass, Polycarbonate, Or Acrylic For Enhanced Operator Protection.

5. Why Should I Choose N.K. Industries For My Powder Filling Machine Needs?

N.K. Industries Is A Trusted Manufacturer, Supplier, And Exporter With Extensive Experience In The Pharmaceutical Machinery Industry. Our Machines Are Built To The Highest Standards, Ensuring Quality, Precision, And Reliability. We Also Offer Customized Solutions To Meet The Specific Needs Of Your Production Line, Backed By Our Commitment To Customer Satisfaction.

Choosing N.K. Industries Means Partnering With A Leader In The Field Of Pharmaceutical Machinery, Offering You The Technology And Support Needed To Ensure The Success Of Your Production Processes.

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