Automatic High Speed Inner Plug Capping Machine

Product Description

Automatic High-Speed Inner Plug Capping Machines by N.K. Industries

N.K. Industries proudly presents our innovative Automatic High-Speed Inner Plug Capping Machines, engineered to provide precise and efficient application of plastic inner plugs into bottles. These machines are designed to enhance productivity and reliability in your packaging operations.

Advanced Technology for Superior Performance

Our Automatic High-Speed Inner Plug Capping Machines leverage state-of-the-art pick-and-place technology. The system incorporates dual CAM mechanisms: one CAM for lifting the inner plug with precision and another for placing it accurately inside the bottle. This sophisticated design ensures near-perfect inner plugging with consistent results.

Versatile Configurations and High Productivity

We offer a range of models to cater to diverse production needs, including configurations with 4, 6, and 8 inner plugging heads. These machines achieve output speeds between 60 and 150 bottles per minute, optimizing productivity for various manufacturing scales.

Enhanced Safety Features

Safety is a top priority in our machine design. Our Automatic High-Speed Inner Plug Capping Machines are equipped with several key safety features:

  • Safety Clutches: Integrated into the star wheel system and feed worm to ensure smooth operation and protect the machinery.
  • "No Bottle, No Cap" System: Prevents the capping process if bottles are absent, minimizing waste and avoiding potential mishaps.
  • Magnetic Hysteresis Clutch Head: Enhances the accuracy and safety of the capping process.
  • Vacuum System: Installed in the inner plug head to securely hold and release the inner plug, even with complex shapes and sizes.

Adaptability and Efficiency

Our machines are designed to handle a variety of container shapes, including round and square bottles, with minimal format adjustments. This versatility ensures the machine can adapt to different production requirements with ease.

  • Salient Feature
  • Technical Specification
  • Add On Feature
  • Applicable Industries
  • Advanced Pick-and-place Technology For Inner Plug Capping.
  • CGMP Compliant And Compact Design.
  • Unified Motor System For Conveyor, Star Wheels, And Platform Turret.
  • Safety Clutches On The Infeed And Outfeed Star Wheels To Prevent Machine Damage.
  • Electro-pneumatic "No Bottle, No Inner Cap" System.
  • Dual CAM System For Precise Inner Plug Control And Release.
  • Inner Plug Head Features A Clutch System And Vacuum Technology.
  • Cap Feeding Via A Cap Feeder Vibrator.
  • Gear Motor And Gearbox For Main Drive.
  • Separate Gearbox And Motor For The Inner Plug Vibrator Unit.
  • 6-digit Precise Counting System For Production Management.
  • Emergency Stop Button For Enhanced Safety.
  • CE-certified Electrical Components.

Interlock And Safety Features:

  • "No Bottle, No Inner Cap" System.
  • Automatic Vibrator On/off System For The Plugging Unit.
  • Safety Clutches At The Feed Worm.
  • Emergency Stop System For Machine Shutdown.
  • Jam Detection System At The Outfeed To Halt The Machine.

Machine Name

4 Head Inner Plug Capping Machine

6 Head Inner Plug Capping Machine

8 Head Inner Plug Capping Machine

Model

NKIC-150P

NKIC-250P

NKIC-350P

Direction

Left To Right

Left To Right

Left To Right

Production Rate

Up To 60 Bottle Per Minute For 50 Ml Bottle

Up To 80 Bottle Per Minute For 50 Ml Bottle

Up To 120 Bottle Per Minute For 50 Ml Bottle

Electrical Supply

1 HP For Main Drive
0.25 HP For Orientation Unit

1 HP For Main Drive
0.25 HP For Orientation Unit

2 HP For Main Drive
0.50 HP For Orientation Unit

No Of Screw Capping Head

4 Head

6 Head

8 Head

Auto Cap Pick Up Ratio

≥99.9%

≥99.9%

≥99.9%

Qualified Capping Ratio

≥99.8%

≥99.8%

≥99.8%

Power Requirement

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

Height Of Conveyor

Adjustable From 800 To 850 Mm

Adjustable From 800 To 850 Mm

Adjustable From 800 To 850 Mm

Bottle Dia

22 Mm To 80 Mm Max

22 Mm To 80 Mm Max

22 Mm To 80 Mm Max

Bottle Height

55 Mm To 200 Mm Max

55 Mm To 200 Mm Max

55 Mm To 200 Mm Max

Inner Plug Dia

15 Mm To 30 Mm Di Cap
(with The Help Of Change Part)

15 Mm To 30 Mm Di Cap
(with The Help Of Change Part)

15 Mm To 30 Mm Di Cap
(with The Help Of Change Part)

Dimension (L X W X H) Mm

1530 X 812 X 1900

1830 X 812 X 1900

2130 X 915 X 1900

  • PLC-HMI Interface For Advanced Control.
  • Automatic Head Up And Down System.
  • Toughened Glass Or Acrylic Safety Cabinet.
  • Pharmaceuticals
  • Distilleries & Breweries
  • Cosmetics & Toiletries
  • Lubricants & Edible Oils
  • Pesticides
  • Food & Ancillaries
  • Mineral Water

Why Choose N.K. Industries?

Opting For N.K. Industries’ Automatic High-Speed Inner Plug Capping Machines Means Investing In Exceptional Performance, High-quality Capping, And Efficient Production. Experience Unparalleled Precision And Productivity With Our Advanced Machinery, Designed To Drive The Success And Growth Of Your Business.

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