In the rapidly evolving food and beverage industry, the demand for efficient, reliable, and high-performance packaging solutions is paramount. N.K Industries, a leading manufacturer, exporter and supplier of range of capping Machinery, offers the Automatic Juice Bottle Capping Machine—a state-of-the-art solution designed to meet the rigorous demands of modern production lines. Located in Ahmedabad, India, N.K Industries has built a reputation for delivering machinery that combines cutting-edge technology with exceptional durability, making it a trusted partner for businesses worldwide.
The Automatic Juice Bottle Capping Machine is engineered with the specific needs of the food and beverage sector in mind. As consumer demand for packaged beverages like juices, wines, and other bottled liquids continues to grow, the need for machines that can keep pace with production requirements while ensuring the highest standards of quality and safety has never been greater. This machine is designed to do just that, offering a seamless integration into existing production lines, whether they are small-scale operations or large industrial setups.
One of the key challenges in beverage production is maintaining the integrity of the product from the point of bottling to the moment it reaches the consumer. A reliable capping machine is crucial to this process, as it ensures that each bottle is securely sealed, preserving the freshness and quality of the contents. The Automatic Juice Bottle Capping Machine by N.K Industries addresses this need with precision and efficiency. Capable of handling up to 60 bottles per minute, this machine not only meets high-speed production requirements but also guarantees consistent, high-quality seals that prevent leakage and contamination.
What sets the Automatic Juice Bottle Capping Machine apart is its advanced features and robust construction. Built with a compact design, it fits seamlessly into production environments where space is at a premium. The use of AISI 304 grade stainless steel for all parts that come into contact with the bottle and cap ensures compliance with hygiene standards, which is particularly important in food and beverage applications. Furthermore, the machine’s synchronization capabilities—driven by a single motor—ensure smooth and coordinated operation, minimizing the risk of errors and maximizing efficiency.
Safety and ease of use are also at the forefront of this machine’s design. It includes features such as a No Bottle – No Cap system, which ensures that caps are only used when a bottle is present, thereby reducing waste and preventing operational mishaps. The inclusion of safety clutch devices and photoelectric sensors further enhances the machine’s reliability, ensuring that production runs smoothly without unexpected interruptions.
In addition to its technical prowess, the Automatic Juice Bottle Capping Machine is also highly adaptable, capable of accommodating various bottle shapes and sizes with minimal adjustments. This versatility makes it an ideal choice for companies that produce a wide range of bottled products, from juices and wines to other beverages requiring secure capping solutions.
N.K Industries' Automatic Juice Bottle Capping Machine is more than just a piece of equipment; it is a strategic investment for businesses looking to enhance their production efficiency, product quality, and overall operational reliability. Whether you are scaling up production or seeking to improve your existing processes, this machine offers a comprehensive solution tailored to the unique demands of the food and beverage industry.
Automatic Juice Bottle Capping Machine / Juice Bottle Capper Has Been Inbuilt With Following Features
Compact Machine: The Design Of The Automatic Juice Bottle Capping Machine Is Compact, Making It Easy To Integrate Into Existing Production Lines Without Requiring Significant Space. Its Streamlined Construction Allows For Efficient Operation And Maintenance.
AISI 304 Grade Steel Contact Parts: All Parts That Come Into Contact With The Bottle Or Cap Are Made From AISI 304 Grade Stainless Steel, Ensuring Durability, Resistance To Corrosion, And Compliance With Hygiene Standards, Which Is Crucial In Food And Beverage Applications.
Single Motor Synchronization: The Machine Operates With A Single Motor That Synchronizes The Conveyor, Star Wheels, And Platform Turret. This Synchronization Ensures Smooth And Coordinated Movement Of Bottles Through The Capping Process, Reducing The Risk Of Misalignment And Increasing Operational Efficiency.
Safety Clutch Devices: Integrated Safety Clutch Devices On The In-feed And Out-feed Star Wheel System, As Well As The Feed Worm, Provide Protection Against Bottle Jamming Or Overturning. This Feature Safeguards The Machine And Minimizes Downtime Due To Stoppages.
Photoelectric Sensor: A Photoelectric Sensor Is Employed To Automatically Stop The Machine If There Is No Aluminum Cap In The Delivery Chute. This Prevents The Machine From Operating Without Caps, Reducing Wastage And Ensuring That Only Properly Sealed Bottles Continue Down The Line.
No Bottle – No Cap System: This Intelligent System Ensures That Caps Are Only Applied When A Bottle Is Present, Optimizing Cap Usage And Preventing Errors During Production.
Single Cam System: The Single Cam System Controls The Head Height And Cap Pick-off Assembly, Allowing For Precise Adjustments And Consistent Capping Performance Across Different Bottle Sizes And Cap Types.
Sealing Pressure Control: The Machine Allows For The Adjustment Of Sealing Pressure To Suit Different Sizes Of Caps, Providing Flexibility In Handling Various Packaging Requirements.
Specially Designed Vibrator Feeder System: The Machine Features A Specially Designed Vibrator Feeder System For Guala Caps, Ensuring Smooth And Reliable Cap Feeding That Matches The Machine’s High Production Speed.
Fast Format Changeover: With Custom-designed Format Parts, The Machine Enables Quick And Easy Changeovers Between Different Bottle Sizes, Minimizing Downtime And Maximizing Productivity.
Precise Counting Arrangement: A 6-digit Precise Counting System Helps In Managing And Monitoring The Production Process, Providing Accurate Data For Operational Efficiency And Quality Control.
CE Certified Electrical Components: All Electrical And Brought-out Components Are CE Certified, Ensuring Compliance With International Safety And Quality Standards.
Model | NKCS-100RJ |
Type Of Capping | Juice Bottle Capping Machine |
Direction | Left To Right |
Production Rate | Up To 50 To 60 Bottle Per Minute For 750 Ml Bottle |
Electrical Supply | 1 HP For Main Drive 0.25 HP For Vibrator Unit |
Auto Cap Pick Up Ratio | ≥99.7% |
Qualified Capping Ratio | ≥99.5% |
Bottle Breakage Ratio | ≤0.5% |
No Of Sealing Head | 4 Head |
Bottle Diameter (mm) | 22 MM To 65 MM MAX. |
Bottle Height (mm) | 55 MM To 110 MM MAXIMUM. |
Guala Cap | 20 Mm To 40 Mm |
Power Requirement | 440 V ,3 Phase (4 Wire System ) 50 HZ |
Height Of Conveyor | Adjustable From 800 To 850 Mm |
Dimension | 1830 X 812 X 1900 |
PLC - HMI Interface With Audit Trail Facility: An Optional PLC With An HMI Interface Provides Advanced Control Over The Capping Process, Complete With An Audit Trail Facility For Enhanced Traceability And Compliance With Regulatory Standards.
Automatic Head Up And Down System: This Feature Allows The Machine To Automatically Adjust The Head Height To Accommodate Different Bottle Sizes, Making The Machine Even More Versatile And User-friendly.
Toughened Glass Or Acrylic Safety Cabinet: For Added Safety And Cleanliness, A Safety Cabinet Made Of Toughened Glass Or Acrylic Can Be Installed, Ensuring That The Capping Process Is Protected While Still Visible.
The Automatic Juice Bottle Capping Machine is Perfectly Suited For The Following Industries:
Why Choose N.K Industries For Your Automatic Juice Bottle Capping Machine?
Industry Expertise: With Years Of Experience, N.K Industries Has A Deep Understanding Of The Needs Of The Food And Beverage Industry, Offering Machines That Are Designed To Meet These Specific Requirements.
Customization And Flexibility: We Offer A Range Of Customizable Options And Add-on Features, Allowing You To Tailor The Machine To Your Specific Production Needs.
Quality And Durability: Our Machines Are Constructed From High-quality Materials Like AISI 304 Stainless Steel And CE-certified Components, Ensuring Long-lasting Performance And Reliability.
Global Reach And Support: N.K Industries Serves Clients Worldwide, Providing Comprehensive Support And Service To Ensure Your Machine Operates At Peak Efficiency.
Cost-Effective Solutions: Designed For Maximum Efficiency, Our Capping Machines Offer A Cost-effective Solution That Enhances Your Production Capabilities And Profitability.
In Conclusion, The Automatic Juice Bottle Capping Machine by N.K Industries Is A Robust, Reliable, And Efficient Solution For The Beverage, Wine, And Distillery Industries. Its Advanced Features, Coupled With The Ability To Customize And Adapt, Make It An Excellent Choice For Businesses Looking To Enhance Their Production Capabilities.
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