Automatic Multi Head Rotary Ropp Capping Machine

Product Description

N.K Industries: Premier Manufacturer of Automatic Multi Head Rotary ROPP Capping Machines

Based in Ahmedabad, India, N.K Industries is a premier manufacturer, supplier, and exporter of high-performance Rotary ROPP Capping Machines. Our range of Automatic Multi Head Rotary ROPP Capping Machines is designed for superior production output and exceptional performance. We offer various models, including 4-head, 6-head, 8-head, and 12-head capping machines, allowing you to choose the model that best meets your production requirements. Our machines deliver impressive speeds, ranging from 100 to 300 containers per minute.


Versatile and Efficient Capping Solutions

Our Automatic Multi Head Rotary ROPP Capping Machines are engineered to handle a variety of container shapes, including round and square, with minimal changeover parts. Constructed from durable AISI 304 stainless steel and aluminum alloy, these machines are designed for easy maintenance and long-term reliability. Optional Toughened Glass or Acrylic Glass Safety Cabinets are available to enhance operational safety.

  • Salient Feature
  • Technical Specification
  • Add On Feature
  • Applicable Industries
  • CGMP Compliant & Modular Design: Compact and modular system designed to meet current Good Manufacturing Practice (CGMP) standards.
  • Durable Construction: Components in contact with bottles and ROPP caps are made from AISI 304 stainless steel, ensuring high hygiene standards and easy cleaning.
  • Single Motor Synchronization: A single motor efficiently synchronizes the conveyor, star wheels, and platform turret.
  • Advanced Safety Features: Includes safety clutch devices at both the in-feed and out-feed star wheel systems to stop the machine if a vial is overturned.
  • Background Suppression Sensor: Automatically halts the machine if no aluminum cap is detected in the delivery chute.
  • No Bottle – No Cap System: Ensures caps are only applied when bottles are present.
  • Single Cam System: Controls head height and cap pick-off assembly for precise capping.
  • Adjustable Sealing Pressure: Easily adjustable to accommodate different sizes of ROPP caps.
  • Flexible Cap Feeding Systems: Options include vibrator feeder systems, mechanical cap feeder orientators, or waterfall-type elevators.
  • Quick Format Changeover: Custom-designed parts facilitate fast changeover between different container sizes.
  • Anti-Jamming Design: A uniquely designed positioning system prevents cap jams.
  • Precise Counting Arrangement: 6-digit counter for accurate production management.
  • Emergency Stop Button: Provides an immediate safety stop when needed.
  • CE Certified Components: All electrical and external items meet CE certification standards.

 

Series Of Automatic Multi Head Rotary ROPP Capping Machine

Model

NKCS-150R

NKCS-250R

NKCS-350R

NKCS-450R

Direction

Left To Right

Left To Right

Left To Right

Left To Right

Production Rate

Up To 100 Bottle Per Minute For 50 Ml Bottle

Up To 120 Bottle Per Minute For 50 Ml Bottle

Up To 180 Bottle Per Minute For 50 Ml Bottle

Up To 300 Bottle Per Minute For 50 Ml Bottle

Electrical Supply

1 HP For Main Drive

0.25 HP For Oreintation Unit

1 HP For Main Drive
0.25 HP For Oreintation Unit

2 HP For Main Drive
0.50 HP For Orientation Unit

2 HP For Main Drive
0.50 HP For Oreintation Unit

Auto Cap Pick Up Ratio

≥99.7%

≥99.7%

≥99.7%

≥99.7%

Qualified Capping Ratio

≥99.5%

≥99.5%

≥99.5%

≥99.5%

Bottle Breakage Ratio

≤0.5%

≤0.5%

≤0.5%

≤0.5%

No Of Sealing Head

4 Head

6 Head

8 Head

12 HEAD

Bottle Diameter (mm)

22 MM To 65 MM MAX.

22 MM To 65 MM MAX.

22 MM To 65 MM MAX.

22 MM To 65 MM MAX.

Bottle Height (mm)

55 MM To 110 MM MAXIMUM.

55 MM To 110 MM MAXIMUM.

55 MM To 110 MM MAXIMUM.

55 MM To 110 MM MAXIMUM.

ROPP Cap

20 Mm To 40 Mm

20 Mm To 40 Mm

20 Mm To 40 Mm

20 Mm To 40 Mm

Power Requirement

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

Height Of Conveyor

Adjustable From 800 To 850 Mm

Adjustable From 800 To 850 Mm

Adjustable From 800 To 850 Mm

Adjustable From 800 To 850 Mm

Dimension
(L X W X H) Mm

1530 X 812 X 1900

1830 X 812 X 1900

2130 X 915 X 1900

3050 X 1050 X 1900

 

  • Online Vacuum Cleaning System: Removes dust from caps in real-time.
  • PLC - HMI Interface: Includes an audit trail facility for enhanced control and monitoring.
  • Cap Feeder Elevator: Facilitates efficient cap feeding.
  • Automatic Head Up and Down System: Automatically adjusts head positioning for ease of use.
  • Safety Cabinet Options: Choose between Toughened Glass or Acrylic Safety Cabinets for enhanced protection.

Our Automatic Multi Head Rotary ROPP Capping Machines are ideal for various sectors, including:

  • Pharmaceutical
  • Beverages
  • Wine
  • Distilleries

Frequently Asked Questions

1. What is the output speed of the Multi Head Rotary ROPP Capping Machine?

  • The output speed ranges from 100 to 300 containers per minute, depending on the model and container size.

2. Can the machine handle different container shapes?

  • Yes, the machine is designed to work with various container shapes, including round and square, with minimal changeover parts.

3. What materials are used in the construction of the machine?

  • The machine is made from AISI 304 stainless steel and aluminum alloy for durability and easy maintenance.

4. What safety features are included?

  • Safety features include safety clutches, a No Bottle – No Cap system, a background suppression sensor, and optional safety cabinets.

5. Are there options for customizing the cap feeding system?

  • Yes, you can choose from vibrator feeder systems, mechanical cap feeder orientators, or waterfall-type elevators.

6. How is the sealing pressure adjusted?

  • The sealing pressure can be adjusted to suit different sizes of ROPP caps.

7. What add-on features are available?

  • Optional features include an online vacuum cleaning system, PLC - HMI interface, cap feeder elevator, and automatic head up and down system.

Choose N.K Industries for Superior Capping Solutions

Select N.K Industries for your Automatic Multi Head Rotary ROPP Capping Machine needs and experience unparalleled efficiency and performance. Our commitment to quality and innovation ensures you receive the best capping technology available.

 

Contact us today to find out more about how our Rotary ROPP Capping Machines can enhance your production line!


 

Notes:

  • Right Of Technical Enhancement & Modifications Reserved.
  • All Illustrations & Dimensions Are Described For Information Only.
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