Pioneer Automatic Single Head Injectable Dry Powder Filling Machine Manufacturer

Product Description

N.K. Industries: Pioneer Manufacturer of the Automatic Single Head Injectable Dry Powder Filling Machine

N.K. Industries, based in Ahmedabad, India, is a pioneer manufacturer, supplier, and exporter of Automatic Single Head Injectable Dry Powder Filling Machine. This micro powder dosing machine is designed for the accurate and efficient dosing of sterile powders at mechanical speeds of up to 120 vials per minute. The machine fills powders into glass vials using a unique vacuum-pressure dosing system, ensuring high precision and consistency with each dose. After the powders are filled, the vials are sealed with rubber stoppers to maintain sterility.

Known for its compact size and ergonomic design, this machine is compliant with cGMP standards, making it ideal for pharmaceutical applications. Its advanced features, such as the No Vial – No Fill system, prevent wastage of costly powders by ensuring that the filling process only takes place when a vial is present. This feature, along with others, makes the Automatic Single Head Injectable Dry Powder Filling Machine a highly efficient and reliable solution for injectable powder dosing.

Salient Feature
Technical Specification
Add On Feature
Applicable Industries

The Automatic Single Head Injectable Dry Powder Filling Machine is Equipped With Several Inbuilt Features That Enhance Its Performance, Precision, And Ease Of Use:

Compact Footprint With Integrated Modules: The Machine Combines Key Modules Such As Turntables, Filling, And Rubber Stoppering Into A Single Compact Unit. This Design Reduces The Space Required On The Production Floor While Maintaining Seamless Operation Between Different Stages Of The Process.
Helical Gear Driven Transmission: The Entire Transmission System Of The Machine Is Helical Gear-driven, Ensuring Long-lasting And Trouble-free Operation. This Feature Minimizes Wear And Tear, Improving The Machine’s Reliability And Durability Over Time.
cGMP Design: The Machine Is Built To Comply With CGMP (Current Good Manufacturing Practices) Standards, Ensuring The Highest Level Of Hygiene, Safety, And Efficiency In Pharmaceutical Production Environments.
Highly Precise Powder Dosing System: The Machine Uses A Vacuum-pressure Based Dosing System, Ensuring That Sterile Powders Are Dosed With High Precision. This System Is Particularly Effective For Micro Powder Dosing Applications, Where Accuracy Is Critical.
Fast And Repeatable Changeover: The Machine Allows For Simple And Quick Changeovers, Making It Easy To Switch Between Different Container Sizes And Powder Fill Volumes. This Feature Increases Flexibility And Reduces Downtime, Allowing Operators To Adapt To Varying Production Needs.
Positive Vial Transport System: The Machine’s Vial Transport System Uses A Vial Separator To Guide Vials Through Various Modules, Such As Filling And Stoppering, Ensuring That They Remain Upright Throughout The Process. This Minimizes The Risk Of Spillage Or Product Loss.
AISI 316L Grade Contact Parts: All Parts Of The Machine That Come Into Contact With Sterile Powders And Rubber Stoppers Are Made From AISI 316L Grade Stainless Steel. This Ensures That The Machine Meets The Highest Hygiene Standards, Making It Suitable For Pharmaceutical Applications.
Multiple Dosing Options: The Machine Can Handle Multiple Doses Of Sterile Powders, Offering Flexibility For Different Product Types. Additionally, Operators Can Easily Switch Between Different Vial Sizes And Fill Volumes By Adjusting The Vial Separator Or Piston Size.
No Vial – No Fill System: To Prevent Wastage Of Costly Sterile Powders, The Machine Is Equipped With A No Vial – No Fill System. This Feature Ensures That Powder Is Only Dispensed When A Vial Is Present, Improving Efficiency And Reducing Product Loss.
Special Delrin Conveyor Belt: The Machine’s Conveyor Belt Is Made From Delrin, A High-performance Thermoplastic Material That Prevents Vials From Sticking To The Conveyor. This Ensures Smooth Operation And Minimizes Interruptions.
CE Certified Electronics: All Electronic Components Used In The Machine Are CE Certified, Ensuring That They Meet International Safety And Performance Standards.
Autonomous Pneumatic Circuit: The Machine Is Equipped With An Independent Pneumatic Circuit That Controls The Vacuum And Pressure Systems, Ensuring Stable And Consistent Operation.
Advanced Filtration System: The Machine Is Fitted With A 10-micron Vacuum Filter And A 2-micron Air Filter, Ensuring That Only Clean Air And Vacuum Pressure Are Used During The Filling Process. This Helps Maintain The Sterility Of The Production Environment.
Digital Vacuum And Pressure Switches: The Machine Includes Digital Switches For Monitoring Vacuum And Air Pressure, Ensuring That Operators Can Easily Adjust And Control The System For Optimal Performance.
cGMP-Compliant Electrical System: The Electrical System Of The Machine Is Designed According To CGMP And CGEP (Current Good Engineering Practice) Standards. The System Includes Adequate Safety Features To Protect Both The Machine And Its Operators.

Filling Speed	120 Vials/minute Based On 5-10ml Vial For Single Dosage (Depending Up On Size/types Of Vial & Powder Density)
Design	Left To Right
Dosage	50 Mg To 1.5 Grams. Single Dose (with Change Parts) 1.5 Grams To 6 Grams. Double, Triple And Four Doses. Fill Range Depending Upon Vial Opening And Bulk Density Of Powder. Under Controlled Level Of Humidity (i.e. 25%)
Dosing Wheel	One
Dosing Port / Wheel	8 Nos
Fill Accuracy	±2% Depending Upon Consistency And Uniformity Of Bulk Density Of Injectable Powder
Product Conveyor	50 Mm (2") Wide Delrin Conveyor
Powder Suction	Through Vacuum
Powder Delivered	Through Air/Nitrogen (Customer To Provide)
Stopper Delivered	Through Vibratory Bowl & Chute
Machine Dimension	1830 (mm) X 915 (mm) X 1600 (mm)

In Addition To Its Core Features, N.K. Industries Offers Several Optional Add-on Features That Can Further Enhance The Performance And Functionality Of The Automatic Single Head Injectable Dry Powder Filling Machine:

Safety Cabinet: The Machine Can Be Equipped With A Safety Cabinet Made From Toughened Glass Or Acrylic. This Cabinet Provides An Additional Layer Of Protection For Operators While Maintaining Visibility Of The Machine’s Operation.
Media Filling Attachment: An Optional Media Filling Attachment Is Available, Allowing The Machine To Handle Specialized Filling Tasks.
Pre And Post Gassing Unit: For Products That Require Gassing Before And After Filling, The Machine Can Be Fitted With A Pre And Post-gassing Unit. This Ensures That The Product Remains Sterile And Free From Contaminants.
PLC-HMI Interface With Interlock Management: The Machine Can Be Equipped With A Programmable Logic Controller (PLC) And Human-machine Interface (HMI) System, Providing Advanced Control Over The Filling Process. This System Includes Complete Interlock Management For Enhanced Safety And Operational Efficiency.
Audit Trail Facility: An Audit Trail Feature Can Be Integrated Into The PLC-HMI System, Allowing Operators To Track And Record All Machine Operations. This Is Essential For Industries That Require Full Traceability Of Their Production Processes.

The Automatic Single Head Injectable Dry Powder Filling Machine is Ideally Suited For Industries That Require The Precise Dosing Of Sterile Powders, Including:

Pharmaceuticals: The Machine Is Designed To Meet The Stringent Requirements Of The Pharmaceutical Industry, Providing Accurate And Reliable Dosing For Sterile Powders Used In Medications And Treatments.
Injectables: The Machine Is Particularly Well-suited For The Production Of Injectable Products, Ensuring That Powders Are Filled And Sealed With The Highest Level Of Precision And Sterility.

Frequently Asked Questions (FAQ)

1. What Is The Production Capacity Of The Machine?
The Automatic Single Head Injectable Dry Powder Filling Machine can Fill Up To 120 Vials Per Minute, Making It Suitable For High-speed Production Lines In The Pharmaceutical Industry.

2. How Does The No Vial – No Fill System Work?
The No Vial – No Fill System Uses Advanced Sensors To Detect Whether A Vial Is Present. If No Vial Is Detected, The Machine Automatically Halts The Filling Process To Prevent Powder Wastage. This Feature Ensures That The Machine Only Dispenses Powder When A Vial Is In Place.

3. Can The Machine Handle Different Vial Sizes?
Yes, The Machine Is Designed For Easy And Fast Changeovers. By Adjusting The Vial Separator And Piston Size, Operators Can Quickly Switch Between Different Vial Sizes And Powder Fill Volumes, Making The Machine Versatile For Various Production Needs.

4. What Safety Features Are Included In The Machine?
The Machine Includes Several Safety Features, Such As A No Vial – No Fill System, An Advanced Filtration System, And Digital Vacuum And Pressure Switches. Additionally, The Machine Can Be Equipped With A Safety Cabinet Made From Toughened Glass Or Acrylic For Enhanced Operator Protection.

5. Why Should I Choose N.K. Industries For My Powder Filling Machine Needs?
N.K. Industries Is A Trusted Manufacturer, Supplier, And Exporter With Extensive Experience In The Pharmaceutical Machinery Industry. Our Machines Are Built To The Highest Standards, Ensuring Precision, Quality, And Reliability. We Also Offer Customized Solutions Tailored To The Specific Needs Of Your Production Line, Backed By Our Commitment To Customer Satisfaction.

By Choosing N.K. Industries, You Are Partnering With A Company That Is Committed To Providing Innovative, High-quality Machinery Solutions That Help You Achieve Your Production Goals Efficiently And Effectively.

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