Automatic Single Head Vial Capping Machine

Product Description

N.K Industries, a distinguished manufacturer, supplier, and exporter based in Ahmedabad, Gujarat, India, stands at the forefront of innovation in the pharmaceutical machinery sector. With a reputation for excellence, N.K Industries is dedicated to providing advanced solutions that enhance the efficiency and reliability of production processes. Our flagship product, the Automatic Single Head Vial Capping Machine Model NKCS-60, epitomizes our commitment to quality and precision in vial capping technology.

Precision in Vial Capping

The Automatic Single Head Vial Capping Machine Model NKCS-60 is meticulously engineered to address the specific needs of the pharmaceutical and injectable industries. This machine plays a crucial role in the production process by ensuring the secure sealing of vials, which is essential for maintaining the integrity of injectable products. The capping process is a critical stage where the hermetic seal must be flawless to prevent contamination and ensure the efficacy of the drug inside the container.

With a capacity to handle up to 50 vials per minute, the NKCS-60 is designed for moderate production environments where efficiency and reliability are paramount. This high-speed capping capability ensures that production lines can meet demands without compromising on quality, making it an ideal choice for pharmaceutical manufacturers seeking to optimize their operations.

  • Salient Feature
  • Technical Specification
  • Add On Feature
  • Applicable Industries

Innovative & Advanced Features For Enhanced Efficiency & Superior Capping

The NKCS-60 Stands Out With Several Advanced Features That Contribute To Its Superior Performance And User-friendly Operation:

  • No Vial - No Capping System: One Of The Standout Features Of The NKCS-60 Is Its Innovative “No Vial - No Capping” System. This Feature Ensures That Capping Operations Are Performed Only When A Vial Is Present, Reducing The Risk Of Wasted Caps And Enhancing Overall Efficiency. This Not Only Minimizes Operational Costs But Also Ensures That The Production Line Runs Smoothly Without Unnecessary Interruptions.
  • CGMP Compliance: Adhering To Current Good Manufacturing Practice (CGMP) Standards Is Crucial For Pharmaceutical Equipment, And The NKCS-60 Excels In This Regard. The Machine Is Meticulously Designed To Minimize Particle Generation During The Capping Process, Making It Suitable For Installation In Contamination-controlled Environments And Under Isolators. This Compliance Ensures That Your Production Meets The Stringent Quality Requirements Mandated By Industry Regulations.
  • Compact And Efficient Design: Space Is Often A Premium In Manufacturing Facilities, And The NKCS-60 Is Designed With This In Mind. Its Compact Footprint Allows For Easy Integration Into Existing Production Lines Without Requiring Significant Modifications Or Space Reconfigurations. This Efficient Design Makes It An Ideal Choice For Facilities With Limited Space.
  • User-Friendly Operation: The Machine’s Elegant Design Is Not Just About Aesthetics—it’s Built For Ease Of Use And Minimal Maintenance. The User-friendly Interface And Straightforward Controls Ensure That Operators Can Quickly Become Proficient In Using The Machine, Reducing The Need For Extensive Training. Additionally, The Machine’s Low Maintenance Requirements Mean Less Downtime And More Consistent Production.
  • Durable And Hygienic Construction: In The Pharmaceutical Industry, Hygiene And Durability Are Paramount. The NKCS-60 Addresses These Needs With Parts That Come Into Direct Contact With Vials And Caps Made From High-quality AISI 304 Stainless Steel. This Material Is Known For Its Excellent Resistance To Corrosion And Its Ease Of Cleaning, Ensuring That The Machine Remains Hygienic And Durable Over Time.
  • Versatile Sealing Pressure: The Ability To Adjust Sealing Pressure Is Crucial For Handling Different Sizes And Types Of Caps. The NKCS-60 Offers Variable Sealing Pressure Settings, Accommodating Various Flip-off And Tear-off Cap Sizes. This Versatility Ensures That The Machine Can Adapt To Different Production Requirements Without The Need For Frequent Adjustments Or Extensive Reconfiguration.
  • Safety And Precision: Safety Is A Top Priority In Any Manufacturing Process. The NKCS-60 Incorporates An Extraordinary Safety Clutch Device On Its Star Wheel System. This Device Halts The Machine If A Vial Overturns Or If A Jam Occurs, Preventing Potential Damage And Ensuring Continuous, Trouble-free Operation. This Safety Feature Contributes To A Reliable And Secure Production Environment.
  • Low Particle Generation: Minimizing Particle Generation Is Crucial In Maintaining The Quality Of Pharmaceutical Products. The NKCS-60 Is Designed To Produce The Lowest Possible Particle Levels During The Capping Process. For Enhanced Performance, Optional Viton Sealing Rollers And Pneumatic Sealing Heads Are Available, Further Reducing Particle Generation And Ensuring The Highest Level Of Sealing Integrity.
  • CE Certified Components: All Electronics, Gear Motors, And Gearboxes Used In The NKCS-60 Are CE Certified. This Certification Reflects Our Commitment To Quality And Safety, Ensuring That The Components Meet Stringent European Standards. This Not Only Guarantees Reliable Performance But Also Assures Customers Of The Machine’s Adherence To International Safety And Quality Standards.

 

Model

NKCS-50

Machine Type

Single Head Vial Capping Machine

Direction

Left To Right

Vial Diameter (mm)

Up To 45 Mm

Vial Height (mm)

75mm* Maximum

Flip Off Seal / Tear Of Seal Sizes

Applicable For 13mm, 20mm, 32mm

Cap Pickup Ratio

≥99.7%

Qualified Capping Ratio

≥99.5%

Bottle Breakage Ratio

≤0.5%

Production Rate

Up To 60 Vial Per Minute

Electrical Supply

0.5 HP For Main Drive

No Of Sealing Head

Single Head

Power Requirement

230 V ,1 Phase (4 Wire System ) 50 HZ

Height Of Conveyor

Adjustable From 800 To 850 Mm

Dimension (L X W X H) Mm

1220 X 635  X 1700

 

  • Toughened Glass Or Acrylic Safety Cabinet For Machine.
  • Automatic Sealing Head Up And Down System.
  • Pneumatic Sealing Head And Viton Sealing Roller.
  • Tower Light Showing The Machine Status / Operation
  • In-feed Rejection System For Pop Up And Raised Rubber Stopper
  • Swing Conveyor 2 Feet  At In Feed Side
  • Vision System For Cap And Seal Checking.
  • Online Pneumatically Operated Product Rejection System.
  • 21 CFR PART 11 Compliant System.
  • Pharmaceuticals
  • Injectable 

Why Choose N.K Industries?

Choosing N.K Industries Means Investing In A Partner That Is Dedicated To Excellence In The Pharmaceutical Machinery Sector. Our Automatic Single Head Vial Capping Machine Embodies Our Commitment To Innovation, Quality, And Customer Satisfaction. With A Focus On Delivering Machines That Meet The Highest Industry Standards, We Ensure That Our Clients Benefit From:

  • Reliability And Efficiency: Our Machines Are Engineered For Dependable Performance And High Efficiency, Helping You Meet Production Goals While Maintaining Product Quality.
  • Customization And Support: We Offer Personalized Solutions And Comprehensive Support To Ensure That Our Equipment Meets Your Specific Needs And Integrates Seamlessly Into Your Production Line.
  • Quality Assurance: With Rigorous Testing And Adherence To International Standards, Our Machines Are Built To Deliver Exceptional Quality And Longevity.

The Automatic Single Head Vial Capping Machine Model NKCS-60 From N.K Industries Is A Top Choice For Pharmaceutical Manufacturers Seeking A Reliable, Efficient, And Compliant Capping Solution. Contact Us Today To Learn More About How Our Machine Can Enhance Your Production Processes And Contribute To Your Success.

Notes :

  • Right Of Technical Enhancement & Modifications Reserved.
  • All Illustrations & Dimensions Are Described For Information Only
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