Automatic Double Head Auger Powder Filling Machine Manufacturer

Product Description

N.K. Industries, based in Ahmedabad, Gujarat, India, is a renowned manufacturer, supplier, and exporter of high-quality Automatic Double Head Auger Powder Filling Machines. These machines are engineered to deliver precision and efficiency for high-speed filling operations, making them ideal for handling challenging products and container types in a variety of industries.

The Automatic Double Head Auger Powder Filling Machine is equipped with dual heads and a conveyor system that ensures seamless synchronization between filling and indexing. This design enables high output, filling up to 70 bottles per minute for quantities of 5 gms and 10 gms. It is the perfect solution for businesses seeking to optimize production efficiency while maintaining accuracy.

Key Features of the Automatic Double Head Auger Powder Filling Machine

This machine offers advanced features such as a servo motor with driver, which precisely controls auger rotation and ensures accurate filling.

Salient Feature
Technical Specification
Add On Feature
Applicable Industries

Contact Parts: All parts that come into contact with the product are made from S.S.316 or food-grade material, ensuring the highest level of product safety.
Robust Structure: The entire structure and exposed parts are clad or covered with S.S.304 for enhanced durability and hygienic operation.
Precise Auger Metric Principle: Operates using the auger metric principle, featuring either a clutch or servo mechanism for accurate filling.
High Productivity: The machine's design allows for fast and reliable synchronization between the filling and indexing systems, optimizing production speeds.
Accurate Filling: Weight variation is limited to less than ±1.0%, depending on powder characteristics, fill weight, and speed.
Quick Changeover: Minimal change parts are required, resulting in fast and easy product changeovers.
No Height Adjustments: No change parts are required to accommodate varying bottle heights, simplifying production.
Powder Loss Minimization: The machine's positive holding mechanism ensures precise alignment between the nozzle and the bottle, virtually eliminating powder loss.
Variable Speed Conveyor: The slat conveyor's speed can be adjusted using an A/C variable motor, preventing bottle toppling and ensuring smooth operation.
Drip Control: A drip control mechanism ensures there is no product wastage due to dripping after dosing.
Cost-Efficient Operation: The machine minimizes the need for labor, space, and support facilities, resulting in lower overall production costs.
User-Friendly Operation: The machine is designed for simplicity, making it easy to operate and maintain.
High Operational Comfort: All machine parts are easily accessible, and controls are conveniently located for efficient operation.
Long Lifespan: The sturdy, robust design combined with sophisticated manufacturing techniques ensures long-lasting, trouble-free operation.
Easy Maintenance: With fewer moving parts, the machine is easy to maintain, reducing downtime and repair costs.
No Bottle, No Fill Mechanism: This mechanism prevents product wastage by ensuring the filling process only occurs when a bottle is in place.

Machine Direction	Left To Right
Production Rate	Output And Accuracy Of The Machine Is Subjected To Flow Property Of The Powder And Other Related Conditions. But For Calculation Purpose Usually 5 Gms Of Filling Gives An Output Of 60 BPM.
Fill Volume (Range)	5 Gms To 500 Gms
Bottle Diameter	25 MM To 80 MM MAX.
Filling Accuracy	+/- 1.0 % Subject To The Powder Nature, Fill Weight & Speed.
Hopper Capacity	25 Liter
Power Consumption	2 HP
Power Connection	415 VAC, 50 Hz ,3PH + N
Machine Dimension (L X W X H ) MM	1700 X 1000 X 900
Floor Space	1200 X 1050 Mm 1900 X 1050 Mm ( Including Slat Conveyor)

Dust Extraction System: Helps maintain a clean working environment by extracting excess powder during filling.
Acrylic Safety Cabinet: Provides added protection and contamination prevention during the filling process.
Non-Free Flow Powder Feeding System: For powders that do not flow freely, ensuring a consistent and accurate fill.
PLC-HMI Interface with Audit Trail Facility: Offers advanced control with enhanced traceability, ideal for regulated industries.
Servo Filling Head: For even greater accuracy and precision in filling.

Food: Ideal for powders such as spices, protein powders, and other food-grade products.
Pharmaceuticals: Ensures precise and contamination-free filling for pharmaceutical powders.
Chemicals: Suitable for handling various chemical powders safely and efficiently.
Cosmetics: Perfect for filling powders used in cosmetic products with accuracy.

Frequently Asked Questions (FAQ) About the Automatic Double Head Auger Powder Filling Machine:

1. What is the production capacity of the Automatic Double Head Auger Powder Filling Machine? The machine can fill up to 70 bottles per minute, depending on the product and fill weight (e.g., 5 gms and 10 gms).

2. How does the machine ensure precise filling? The machine operates on the auger metric principle with an electromagnetic clutch break system, and an optional servo motor is available for even higher precision.

3. Is the machine suitable for free-flowing and non-free-flowing powders? Yes, the machine can handle both free-flowing and non-free-flowing powders, with an optional non-free-flow powder feeding system available for the latter.

4. What materials are used in the construction of the machine? All contact parts are made from S.S.316 or food-grade materials, while the structure and exposed parts are clad in S.S.304 for durability and hygiene.

5. Can the machine handle different bottle sizes? Yes, the machine can accommodate different bottle heights without the need for additional change parts, allowing for quick and easy changeovers.

6. How does the machine prevent powder loss? The machine's positive holding mechanism ensures precise alignment between the nozzle and the bottle, minimizing powder loss during filling.

7. Is the machine easy to maintain? Yes, with its robust design and fewer moving parts, the machine is easy to maintain and offers long-lasting, trouble-free operation.

This Automatic Double Head Auger Powder Filling Machine is an essential asset for companies looking to enhance their production lines with high-speed, precise, and efficient powder filling solutions. With a variety of optional features and compatibility with multiple industries, it ensures top-tier performance while minimizing operational costs.

Notes: