Injectable Vial Dry Powder Filling Machine With 100% Online Weighing System.

Product Description

Injectable Vial Dry Powder Filling Machine with Online Weighing System by N.K. Industries

N.K. Industries, a leading manufacturer, supplier, and exporter based in Ahmedabad, India, presents its latest technological innovation in powder filling: the Injectable Vial Dry Powder Filling Machine with 100% Online Weighing System. This state-of-the-art machine offers precise powder filling solutions for pharmaceutical and injectable industries, combining accuracy and automation to meet the highest standards of quality and efficiency.

The machine features two weighing modules installed on the first star wheel in the filling section. The first module measures the empty vial weight, while the second module calculates the gross weight (total weight of the vial, including the filled powder). The human-machine interface (HMI) displays critical weight data such as the net weight, gross weight, and empty weight. If the dosage deviates from the accepted tolerance range, the system triggers an automatic rejection to ensure only correctly filled vials pass through.

A key highlight of this machine is the No Vial – No Fill system, which ensures that powder is only dispensed when a vial is present, significantly reducing wastage.

Salient Feature
Technical Specification
Applicable Industries

Below Are The Salient Features Integrated Into The Injectable Vial Dry Powder Filling Machine With Online Weighing System:

Compact Footprint: The Machine Combines Various Modules, Such As Turntables, Filling, Rubber Stoppering, And Optional Screw Capping, Into A Single Compact Unit. This Design Reduces Space Requirements Without Compromising Functionality.
cGMP-Compliant Design: The Machine Is Built Following CGMP (Current Good Manufacturing Practices) Guidelines, Ensuring It Meets Pharmaceutical Industry Standards For Hygiene, Safety, And Quality.
Dual Weighing Modules: Equipped With Two Weighing Modules, One Measures The Empty Vial Weight, And The Other Measures The Gross Weight. This Enables Real-time Monitoring Of The Net Fill Weight.
100% Online Weighing System: The Machine Ensures Accurate Dosage By Incorporating An Online Weighing System That Measures The Net Powder Fill In Each Vial, Allowing For Immediate Adjustments And Quality Control.
Auto Rejection System: Vials That Do Not Meet The Predefined Weight Criteria Are Automatically Rejected From The Line, Ensuring That Only Vials With The Correct Dosage Continue Through The Production Process.
Completely Electronically Driven: The Machine Is Fully Electronically Controlled, Making It More Reliable And Reducing The Risk Of Mechanical Failures.
Precise Vacuum-Pressure Based Dosing: The Vacuum-pressure System Ensures High Precision In Powder Dosing, Making It Ideal For Sterile And Injectable Powder Applications.
Simple And Fast Changeovers: The Machine Allows For Quick And Repeatable Changeovers Between Different Vial Sizes And Powder Dosages, Improving Flexibility And Reducing Downtime.
Positive Vial Transport System: A Vial Separator Guides The Vials Through The Different Machine Modules, Ensuring They Remain Upright And Stable During Transport, Minimizing Spillage Or Product Loss.
AISI 316L Stainless Steel Contact Parts: All Components That Come Into Contact With Sterile Powders And Rubber Stoppers Are Made From AISI 316L Grade Stainless Steel, Meeting The Highest Hygiene Standards.
Multiple Dosing Via HMI: The Machine Allows For Multiple Dosing Adjustments Directly Through The HMI, Offering Flexibility For Different Products And Filling Volumes.
No Vial – No Fill System: This Intelligent Feature Prevents Wastage By Ensuring That The Machine Only Dispenses Powder When A Vial Is Detected.
Special Delrin Conveyor Belt: The Conveyor Belt Is Made From Delrin, A High-performance Material That Prevents Vials From Sticking To The Belt, Ensuring Smooth And Uninterrupted Operation.
CE Certified Electronics: All Electronic Components Are CE Certified, Ensuring That They Meet International Safety And Performance Standards.
Autonomous Pneumatic Circuit: The Vacuum And Pressure Systems Operate Through An Independent Pneumatic Circuit, Ensuring Consistent Performance Throughout The Filling Process.
Advanced Filtration: The Machine Is Equipped With A 10-micron Vacuum Filter And A 2-micron Air Filter, Ensuring That Only Clean Air And Vacuum Pressure Are Used, Maintaining The Sterility Of The Filling Process.
Digital Vacuum And Pressure Switches: These Switches Allow For Precise Monitoring And Control Of The Vacuum And Air Pressure, Ensuring Optimal Performance At All Times.
cGMP And CGEP-Compliant Electrical System: The Electrical System Is Designed Following CGMP And CGEP (Current Good Engineering Practices) Standards, Offering Adequate Safety And Reliable Operation.
Toughened Glass Safety Cabinet: This Adds A Layer Of Protection For Operators, While Maintaining Clear Visibility Of The Machine’s Internal Operations.

Filling Speed	50 Vials/minute Based On 5-10ml Vial For Single Dosage (Depending Up On Size/types Of Vial & Powder Density)
Design	Left To Right
Dosage	100 Mg To 1.5 Grams. Single Dose (with Change Parts) 1.5 Grams To 6 Grams. Double, Triple And Four Doses. Fill Range Depending Upon Vial Opening And Bulk Density Of Powder. Under Controlled Level Of Humidity (i.e. 25%)
Dosing Wheel	One
Dosing Port / Wheel	8 Nos
Fill Accuracy	±2% Depending Upon Consistency And Uniformity Of Bulk Density Of Injectable Powder
Product Conveyor	50 Mm (2") Wide Delrin Conveyor
Powder Suction	Through Vacuum
Powder Delivered	Through Air/Nitrogen (Customer To Provide)
Stopper Delivered	Through Vibratory Bowl & Chute
Machine Dimension	1830 (mm) X 915 (mm) X 1600 (mm)

The Machine Is Ideally Suited For The Following Industries:

Pharmaceuticals: Designed To Meet The Stringent Standards Of Pharmaceutical Production, The Machine Ensures Precise And Sterile Powder Filling For Medications And Treatments.
Injectable Products: The Machine Is Especially Useful For Injectable Powder Products, Where Accuracy And Sterility Are Critical.

Frequently Asked Questions (FAQ)

1. What Is The Primary Function Of The Online Weighing System?
The Online Weighing System Monitors The Weight Of Each Vial In Real Time. The First Module Measures The Empty Vial Weight, And The Second Module Calculates The Gross Weight After Filling. This Ensures That Each Vial Contains The Correct Dosage Of Powder, With Immediate Rejection Of Any Vial That Falls Outside The Tolerance Limits.

2. How Does The Auto-rejection System Work?
If A Vial Does Not Meet The Accepted Criteria For Weight, The Machine Automatically Rejects It From The Production Line. This Ensures That Only Vials With The Correct Dosage Continue To The Next Stage Of The Process.

3. What Are The Benefits Of The No Vial – No Fill System?
The No Vial – No Fill System Prevents Powder Wastage By Ensuring That Powder Is Only Dispensed When A Vial Is Detected. This Not Only Saves Costly Powder But Also Improves The Overall Efficiency Of The Production Line.

4. How Easy Is It To Change Vial Sizes?
The Machine Allows For Simple And Fast Changeovers Between Different Vial Sizes And Powder Dosages. The HMI Interface Makes It Easy To Adjust The Settings, Ensuring Quick And Repeatable Changeovers.

5. What Industries Can Benefit From This Machine?
The Machine Is Ideally Suited For Pharmaceutical Companies And Manufacturers Of Injectable Products. It Is Designed To Meet The High Standards Of Accuracy, Sterility, And Efficiency Required In These Industries.

Why Choose N.K. Industries For Your Injectable Vial Dry Powder Filling Machine Needs?

N.K. Industries Stands Out As A Leading Manufacturer, Supplier, And Exporter Of Pharmaceutical Machinery, With A Reputation For Delivering Innovative, High-quality Solutions. Our Injectable Vial Dry Powder Filling Machine With Online Weighing System offers Several Advantages That Make It A Top Choice For Companies Looking For Precision, Reliability, And Efficiency:

Proven Expertise: With Decades Of Experience In The Industry, N.K. Industries Has Built A Solid Reputation For Excellence. Our Machines Are Designed And Manufactured Using The Latest Technologies, Ensuring That They Meet The Highest Standards Of Quality And Performance.
Innovative Solutions: Our Commitment To Innovation Is Reflected In The Advanced Features Of Our Machines, Such As The 100% Online Weighing System And Auto-rejection Capabilities. These Features Help Our Clients Improve Their Production Processes And Maintain Consistent Product Quality.
Customization: We Understand That Each Client Has Unique Requirements, Which Is Why We Offer Customized Solutions To Meet Specific Production Needs. Whether You Need Additional Features Or Specific Configurations, We Work With You To Provide The Best Possible Solution.
Comprehensive Support: From Installation And Training To Maintenance And Troubleshooting, N.K. Industries Provides Comprehensive Support Throughout The Lifecycle Of Your Machine. We Are Dedicated To Ensuring That Our Clients Get The Most Out Of Their Investment.
Global Reach: With Clients In Over 25 Countries, N.K. Industries Has A Global Presence, Offering Reliable Service And Support Wherever You Are Located.

By Choosing N.K. Industries, You Are Partnering With A Company That Is Committed To Delivering Innovative, High-quality Machinery Solutions That Help You Achieve Your Production Goals Efficiently And Effectively.