Monoblock Rotary Dry Syrup Powder Filling Machine Manufacturer

Product Description

N.K. Industries stands out as a leading manufacturer, exporter, and supplier of cutting-edge packaging machinery, with a particular focus on the Monoblock Rotary Dry Syrup Powder Filling Machine. This innovative machine exemplifies the company’s commitment to engineering excellence and high-performance solutions. Designed to streamline and enhance the efficiency of dry syrup powder packaging, the Monoblock Rotary Dry Syrup Powder Filling Machine integrates both filling and capping functionalities into a single, compact unit.

Overview of the Monoblock Rotary Dry Syrup Powder Filling Machine

The Monoblock Rotary Dry Syrup Powder Filling Machine is a sophisticated system that combines a dry syrup powder filling mechanism with an 8-head ROPP (Roll-On Pilfer Proof) capping machine, all housed within a single, robust body. This monoblock design offers a seamless and efficient solution for filling and capping operations, reducing the need for separate machines and minimizing floor space requirements.

Filling Mechanism: The machine employs a Vacuum-Pressure system for powder filling, ensuring precise and consistent dosing of dry syrup powders. This advanced system helps achieve high production capacity while maintaining accuracy in filling quantities. The "No Bottle, No Fill" feature further enhances efficiency by eliminating waste of expensive powder if no bottle is present, making the process more cost-effective and environmentally friendly.

Capping Mechanism: The integrated 8-head ROPP capping system ensures that each container is securely sealed with a tamper-evident cap, providing a high level of product integrity and safety. The capping process is executed with precision, thanks to the monoblock design that ensures synchronized operation between filling and capping stages.

Salient Feature
Technical Specification
Add On Feature
Applicable Industries

High Production Capacity: Designed to handle high filling quantities efficiently, this machine supports rapid production cycles, making it ideal for large-scale manufacturing operations.
Durable Construction: The machine features a Molded Mild Steel (M.S.) structure that is powder-coated to prevent vibration. Adjustable screws allow for conveyor height adjustments, accommodating various infeed tunnel setups.
Compact Monoblock CGMP Model: The entire system is engineered as a compact monoblock unit, adhering to Current Good Manufacturing Practices (CGMP) for enhanced reliability and safety.
Stainless Steel Components: All parts and assemblies in contact with powder are made of Stainless Steel 316, ensuring durability and easy maintenance.
"No Bottle, No Fill" System: This feature helps in preventing the wastage of costly powder by ensuring that no filling occurs if no bottle is detected.
Teflon Top Seal: The spring-loaded Teflon top seal for the powder hopper minimizes friction and reduces the likelihood of white particle shading during production.
Adjustable Doctor and Wiper Blades: These blades can be adjusted externally without interrupting production, saving time and reducing powder wastage.
Easy Maintenance: All assemblies under the top plate are designed for easy access, simplifying cleaning and maintenance tasks.
High-Quality Gear Motor: The machine is driven by a high-quality imported gear motor, ensuring smooth and reliable operation.
Adjustable Machine Speed: Speed settings can be easily adjusted using an AC frequency drive, optimizing production rates.
Delrina Conveyor Belt: This conveyor belt prevents bottles from sticking, ensuring smooth transport throughout the production process.
Safety Features: Special clutch devices on star wheels and a high-efficiency air filter with a Stainless Steel 316 housing and a Nylon cartridge provide enhanced safety and performance.
Filling Range: The machine can fill powders ranging from 10 grams to 50 grams in a single stroke, accommodating a variety of product specifications.

Model No	NKPF-MR150
Direction	Left To Right.
Production Rate	Up To 100 To 120 Bottles / Min.
Fill Capacity	10 Grms To 50 Grms. Single Dose (with Change Parts) Fill Range Depending Upon Bottle Opening And Bulk Density Of Powder.
Accuracy	± 2% Depending Upon Consistency And The Uniformity Of Bulk Density Of Powder Under Controlled Level Of Humidity (i.e.35%)
Electrical Supply	2.00 HP For Main Drive.
Power Requirement	440 Volts, 3 Phase (4 Wire System) 50 Hz.
Height Of Conveyor	Adjustable From 900 To 950 MM.
Dimensions	2400 MM (L) X 1506 MM (W) X 2163 MM (H)
Net Weight	1700 KGS. (Approx.)
Gross Weight	2200 KGS. (Approx.)
Bottle Diameter	25 MM To 60 MM MAX.
Height	55 MM To 110 MM.
Pneumatic Air	Filtered, Oil Free, Sterile Low Pressure AIR At 4 Kg/cm2 (4/6 Bar)
Vacuum Line	20 HG. (Pump Will Be Supplied By N.K.)

PLC-HMI Interface: The machine can be equipped with a Programmable Logic Controller (PLC) and Human-Machine Interface (HMI) for advanced control and monitoring of the filling and capping processes.
Safety Cabinet: Available with toughened, polycarbonate, or acrylic glass safety cabinets, providing added protection and visibility during operation.

Pharmaceuticals: The Monoblock Rotary Dry Syrup Powder Filling Machine is specifically designed to meet the stringent standards of the pharmaceutical industry. It ensures precise and hygienic filling and capping of medicinal powders, crucial for maintaining product integrity and complying with regulatory requirements.

Why Choose N.K. Industries for Dry Syrup Powder Filling Machine?

N.K. Industries is a trusted name in the industry, renowned for its commitment to quality and innovation. Here’s why choosing N.K. Industries for your dry syrup powder filling needs is a smart decision:

Expertise and Innovation: With extensive experience and a focus on technological advancements, N.K. Industries delivers machines that meet the highest standards of performance and efficiency.
Comprehensive Solutions: The monoblock design integrates filling and capping processes into a single unit, optimizing production workflows and reducing operational costs.
Durable and Reliable: The use of high-quality materials and advanced engineering ensures long-term durability and reliable performance.
Global Reach: As a leading exporter, N.K. Industries provides its state-of-the-art machinery to clients worldwide, supported by robust after-sales service and support.
Customization Options: The company offers customizable features to meet specific production requirements, ensuring that businesses get solutions tailored to their needs.

In summary, N.K. Industries’ Monoblock Rotary Dry Syrup Powder Filling Machine represents the pinnacle of efficiency and innovation in powder packaging. Its integration of filling and capping functions into a single, compact unit ensures high production capacity, precision, and reliability. For the pharmaceutical industry, this machine offers a comprehensive solution for your powder filling needs, backed by the expertise and excellence of N.K. Industries.

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