Weight By Fill Auger Powder Filling Machine

Product Description

N.K. Industries, with the motto "Leadership through Innovation," presents the advanced Weight by Fill Auger Powder Filling Machine. This innovative machine is designed to dispense precise, weighed quantities of powder into containers, making it ideal for applications where verified weight accuracy is critical. The machine is completely automatic in operation and uses a sophisticated bottle pick-up system. This system works with an electronic actuator to automatically pick the bottle from the infeed conveyor, position it under the filling head, and then release it onto the outfeed conveyor for further operation.


The machine incorporates servo-controlled auger rotation and load cell technology to ensure accurate weight readings at every stage of the filling process. One of the standout features is its superior fill accuracy, achieving an accuracy level of ±0.8%, regardless of the powder's density. This makes it an excellent choice for industries requiring consistent, verified filling results.


  • Salient Feature
  • Technical Specification
  • Add On Feature
  • Applicable Industries
  • Weight-based Filling: Fills powder based on precise weight measurements.
  • Load Cell Integration: Ensures accurate weight calculations by considering both empty bottle weight and final filled weight.
  • High-Quality Contact Parts: All parts that come in contact with the powder are made from S.S. 316 material, ensuring hygienic and contamination-free operation.
  • Advanced PLC Programming: Equipped with a special PLC program that uses a gradual speed curve of the servo motor to achieve consistent accuracy, irrespective of powder density.
  • User-Friendly PLC-HMI Interface: Easy-to-use PLC-HMI based control for efficient and intuitive operation.
  • Automatic Bottle Feeding: Bottles are automatically fed onto the conveyor system.
  • Servo Motor-Controlled Auger Rotation: The filling head is powered by a high-watt servo motor, offering precise control of auger rotation for optimal filling accuracy.
  • Sturdy and Long-Lasting Design: Built with robust materials and sophisticated manufacturing techniques for extended durability and trouble-free performance.
  • Electronic Actuator System: Uses a bottle pick-and-place system that automatically positions the bottles under the filling head and releases them for further processing.
  • No Bottle, No Fill System: Prevents powder wastage by ensuring the filling process only occurs when a bottle is detected.

Speed

5 To 7 BPM For  500 Gms Filling (Depends On Product Characteristics And Container Neck Opening)

Filling Range

100 To 1000 Gms

Number Of Filling Head

1 Filling Head

Bottle Gripper

Double Acting Bottle Gripper

Container Feeding

On Conveyor

Hopper Capacity

35 KG (Depending Upon The Product Density)

Electrical Supply

1.5 HP ,

Power Requirement

3 Phase 440V 60HZ

Accuracy

+/- 0.8%

Net Weight

400 Kgs (Approx.)

  • Safety Cabinet: Available in toughened glass, acrylic, or polycarbonate for added protection.
  • Dust Extraction System: Ensures a clean production environment by removing excess powder during filling.
  • Food: Ideal for filling food-grade powders such as spices, flour, and protein powders.
  • Pharmaceuticals: Perfect for pharmaceutical-grade powders where precision is essential.
  • Chemicals: Efficiently handles chemical powders, ensuring accuracy in each fill cycle.
  • Cosmetics: Suitable for cosmetic powders that require contamination-free and precise filling.

Frequently Asked Questions (FAQ) About Weight by Fill Auger Powder Filling Machine


1. What makes the Weight by Fill Auger Powder Filling Machine different from conventional machines?
This machine uses a weight-based filling system, which ensures higher accuracy (±0.8%) compared to conventional auger filling machines. It’s equipped with servo-controlled auger rotation and load cell technology, offering precise weight readings before, during, and after each fill.

2. How does the machine handle different powder densities?
Thanks to its special PLC programming, the machine adjusts the speed curve of the servo motor to maintain accuracy, regardless of powder density.

3. What are the contact parts made of?
All parts that come into contact with the powder are made from S.S. 316 material, ensuring that they meet food-grade and pharmaceutical-grade standards for hygiene and durability.

4. How does the automatic bottle feeding system work?
The machine uses an electronic actuator system to pick up bottles from the infeed conveyor, position them under the filling head, and release them onto the outfeed conveyor after filling.

5. Does the machine prevent powder wastage?
Yes, it incorporates a No Bottle, No Fill system, which ensures the filling process only occurs when a bottle is present, preventing wastage of powder.

Why Choose N.K. Industries for Your Weight by Fill Auger Powder Filling Machine Needs?

N.K. Industries has a well-established reputation for innovation, quality, and customer satisfaction. Here’s why you should choose us:

  • Innovative Technology: We leverage cutting-edge technology to deliver machines that offer precise and efficient powder filling.
  • Customization: We provide a range of optional features to tailor the machine to your specific production requirements.
  • Unmatched Accuracy: Our machines are designed for industries where precision matters most, with an accuracy level that surpasses conventional machines.
  • Expert Support: We offer comprehensive after-sales support, ensuring your machine operates smoothly and efficiently over the long term.
  • Proven Expertise: With years of experience serving the food, pharmaceutical, chemical, and cosmetic industries, we understand the unique requirements of each sector and deliver machines that meet the highest standards.

Note :

  • Right Of Technical Enhancement & Modifications Reserved
  • All Illustrations & Dimensions Are Described For Information Only
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